lathe machining parts Titanium Alloy TC4 CNC part for aerospace and
medical custom components
Product Description:
CNC products offer enhanced flexibility, allowing quick adaptation
to various design specifications and material types.
One major advantage of CNC products is the flexibility offered by
CNC machining, enabling manufacturers to swiftly adapt to a wide
range of design specifications and materials. Unlike traditional
manufacturing methods that often require specific setups for each
material or shape, CNC machines can be programmed to work with
different types of metals, plastics, and composites, all while
maintaining precision. This adaptability is particularly useful in
industries like electronics and consumer goods, where designs often
change based on trends or innovations. CNC machines can transition
smoothly from one part design to another with minimal setup time,
ensuring efficient operations even with frequent changes in
production. This flexibility extends to complex geometries,
allowing manufacturers to create intricate shapes without the need
for specialized tools or extensive retooling. Additionally, CNC
technology supports rapid prototyping, enabling designers to
quickly produce and test multiple versions of a product before
finalizing the design. This speed and flexibility ultimately give
businesses a competitive edge by allowing them to meet diverse
customer requirements and shorten the time-to-market for new
products. With CNC machining, the ability to work with varied
materials and designs translates to a highly adaptable production
process that can keep pace with dynamic market demands.
Titanium Alloy TC4
Characteristics: Titanium Alloy TC4 (Ti-6Al-4V) is a high-strength,
corrosion-resistant alloy used in aerospace, medical, and
high-performance automotive applications.
Maintenance: Clean with a soft cloth and mild detergent. Avoid
exposure to aggressive acids, and inspect regularly for wear in
harsh environments.
Sandblasting is a surface treatment that involves propelling
abrasive particles at high speeds onto a material’s surface,
typically with compressed air. This technique is used to clean,
smooth, or texture the surface of metals, glass, and other
materials.
Main Benefits:
• Surface Preparation: Sandblasting is commonly used to prepare
surfaces for further treatments, such as painting, coating, or
welding, by removing contaminants, rust, and old coatings. It
creates a rougher surface that allows coatings to adhere better.
• Improved Surface Texture: Sandblasting can be used to create a
matte finish or textured surface, which is especially useful for
aesthetic purposes in decorative or industrial applications.
• Deburring and Polishing: The abrasive action of sandblasting
removes burrs, sharp edges, and other imperfections, giving parts a
smoother, more uniform finish. It’s commonly used in metalworking
and manufacturing processes to refine parts before final
production.
• Corrosion Removal: Sandblasting is an effective method for
removing rust and corrosion from metal surfaces, making it ideal
for restoring older equipment and machinery to a usable state.
• Enhanced Cleaning: Sandblasting provides a deep clean, especially
on components with hard-to-reach areas, ensuring thorough
preparation before assembly or coating.
Maintenance: Regular inspection is necessary to ensure that the
sandblasting process doesn’t damage delicate surfaces. After
sandblasting, components should be cleaned to remove any abrasive
particles, which can cause damage if left on the surface.
Applications
Sandblasting is a process for surface treatment of workpieces.
Adopting compressed air as the power, in order to form a high-speed
jet beam will spray material (copper ore, quartz sand, emery, iron
sand, sea sand) high-speed jet to the surface of the workpiece to
be processed, so that the appearance or shape of the surface of the
workpiece changes. Due to the impact and cutting effect of the
abrasive on the surface of the workpiece, the surface of the
workpiece obtains a certain degree of cleanliness and different
roughness, so that the mechanical properties of the surface of the
workpiece can be improved, thus improving the fatigue resistance of
the workpiece, increasing the adhesion between it and the coating,
prolonging the durability of the coating film, and also conducive
to the levelling of the coating and decoration.
Cadmium plating is also prone to ‘cadmium brittle’ phenomenon,
usually at higher temperatures, and at the same time the existence
of certain stress conditions, can make steel and titanium alloys
produce cadmium brittle. As cadmium plating layer in 232 ℃ above
can be leached into the steel parts of the matrix, can cause the
so-called ‘cadmium brittle’ phenomenon, so the use of temperature
should not exceed 232 ℃.
Cadmium-plated layer can be welded, the plating can reduce the
oxidation of copper-plated electrical contacts, but also does not
increase the contact resistance. Cadmium-plated layer is usually
used in steel fasteners, piping and other stressed parts, aluminium
and aluminium alloy parts, magnesium alloy parts, and rubber
contact with the steel and copper parts. Especially some elastic
parts, threaded parts, standard parts and aerospace, shipbuilding,
electronics and military products are used to use cadmium plating.
But cadmium vapour and its soluble salts are highly toxic and
seriously pollute the environment. Therefore, the application of
cadmium plating layer is subject to strict limitations, has been
rarely used, most of the zinc plating layer and zinc alloy layer to
replace the cadmium plating layer.
| 1 | Anodizing |
| 2 | Sandblasting |
| 3 | Matt anodizing |
| 4 | polish 0.8 |
| 5 | Painting |
| 6 | Brush |
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